Domains Process Control  

embedUR team has architected applications for the burner, hydro-electric, automated material movement systems for various clients in India, Europe and USA. The team has been involved in defining requirements to on-site integration and installation for these very large and complex systems.

Hydro-electric systems

The hydro-electric system installed in France was out-sourced to India by the French client. The entire software development effort from requirement analysis, designing, developing and verification of the software was done in India, with the integration and installation being performed on the customer premises. The client was periodically updated with the status of the project and had complete visibility into the various stages of the development cycle. The software included developing a configuration database to define all the control and monitoring elements of the system. This was the input to the run-time software which would monitor these elements by periodic updates from the PLCs through the MODBUS protocol. The PC based software controlled and monitored over 2000 digital I/Os and over 500 analog inputs and outputs. The Supervisory and Control Data Acquisition system provided for fault detection and alarm suppression based on a user defined hierarchy of alarms.

Burner Management Systems

For the burner management system, the PC based software provided for monitoring of the temperature of the furnaces relayed by the Allen Bradley PLC over the MODBUS protocol. The software provided the user with the ability to program up to 15 temperature curves. On selection of one of these curves, the software would communicate with the PLC to turn on the furnace and control the temperature of the furnace through monitoring and control of the various valves to maintain the temperature curve.

Automated Material Handling Systems

The automated material movement software was customized for some major airports, warehouses and mail handling systems. It involved tracking of the packages based on various bar code sensors along the path of the package and storing them in appropriate bins prior to retrieval and dispatching them to the correct destinations. The software was responsible for managing the storage areas and defining the path of the packages on entry to the system. The system consisted of a UNIX based work station, Allen Bradley PLCs to control the conveyors over TCP/IP sockets and socket based proprietary protocol for controlling the cranes to store and retrieve packages from the storage locations.
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